Sr. Engineer Reliability Instrument - CF - HMD PY ( 82322780 )
Reliance Industries Limited
- Purpose of the Role - To conduct engineering & maintenance activities related to instrumentation systems and equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity
- Key Responsibilities - List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role
- Responsibilities -
- Policies, Processes and Procedures -
- Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
- Participate in periodic audit activities to identify gaps and ensure instrumentation system operation and maintenance adherence to group standards, best practices and LFIs pertaining to instrumentation
- Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols
- Implement energy conservation initiatives in order to support environmental sustainability efforts
- Keep self abreast with leading practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
- Coordinate with statutory authorities. Maintain all records supporting statutory compliance with respect to instrumentation system and equipment
- Undertake initiatives for trainings to enhance competencies and participation in training as per requirement
- Engineering & Maintenance Operations -
- Participate in root cause analysis and ensure implementation of suggested recommendation completion of pending RCAs
- Assist with factory acceptance tests (FAT) / site acceptance tests (SAT) in order to verify/ validate the agreed functionality of the instrumentation equipment
- Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guidelines
- Carryout trouble shooting activities and support with respect to critical failures/ issues occurring at site
- Review and maintain interlocks and shutdown systems pertaining to instrumentation
- Maintain instrumentation testing laboratory; manage repair and refurbishment activities for instrumentation equipment
- Provide support for procurement of new instruments; monitor critical spares/ other consumables to ensure availability in case of exigencies
- Follow-up on material/ service purchase requisitions pertaining to instrumentation; coordinate with vendor/ equipment manufacturers to ensure timely availability
- Maintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposes
- Predictive and Preventive Maintenance -
- Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures
- Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures
- Provide technical expertise pertaining to instrumentation operations and maintenance to sub-ordinates
- Reliability Assurance -
- Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques
- Participate in tracking obsolescence of current instrumentation systems and equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment
- Maintain and maximize reliability and availability of Distributed Control System (DCS), Programmable Logic Controller (PLC), Analysers, and various other field instruments at site
- Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns
- Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention
- Provide inputs to standardize best practices specific to site instrumentation equipment and implement recommended measures
- Participate in reliability & integrity studies of instrumentation systems and components to ensure their safe and reliable operations
- Necessary: Bachelor's/ Master's in Engineering/ Technology in Electronics/ Instrumentation
- Desired:
- Necessary: 4+ years of experience in as instrumentation reliability engineer in oil and gas, manufacturing industry, polyester, polymer, petrochemical, refinery industry
- Desired:
- Knowledge of Reliability Centred Maintenance, FMEA reliability tools
- Knowledge of instrumentation operation and maintenance
- Knowledge of relevant codes and standards
- Knowledge of SAP PM/ MM modules
- Exposure in deploying best maintenance practices,
- Understanding of energy conservation measures
- Strong project management and troubleshooting capabilities
- Excellent communication, reporting and presentation skill.
- Co-ordinating skill.
- Analytical thinking ability for planning and decision making.
- Self-motivated and strong organizational skill
- Time management skill
B. Function-specific Competencies (Technical /Functional)
- Time to resolution
- % reduction in obsolescence of critical equipment
- OEE (Overall equipment effectiveness)
- Shutdown turn around time/ Mean time between failures
- Automation index