Engineer - Process Safety
PI Industries Ltd.
Position Description
Business Division: CSM AgchemDepartment: EHS
Location: Udaipur/Jambusar/Panoli
Position Title: HAZOP and PSSR Representative
Level: Executives
Reporting to (Title): Process Safety Lead – Cluster - Site
Position Purpose
HAZOP and PSSR Rep. is responsible for Assisting Process Safety Lead in Preventing and mitigating process safety incidents, by establishing formal methods to review manufacturing operations/ processes/ plants/ projects that will: (a) Identify process hazards (b) Eliminate or minimize hazards where possible (c) Assess risk, (d) Identify measures to reduce risks and (e) Investigate process safety incidentsStrategic Responsibilities
- Identify and propose objectives and targets in the areas of Process Safety
- Identify concerns for implementation of Process Safety control measures at various stages of Product life cycle and across the organization
- Suggest safeguards for risk reduction measures to acceptable levels
- Proactively support process safety risk assessment and incorporate corrective & preventive actions, as necessary
Operational Responsibilities
- Support the tech transfer and production team by implementing the Corporate PSM standards, procedures.
- Awareness on standards and codes on Process Safety, CCPS and applicable NFPA guidelines
- Knowledge and understanding of data from Process tests involving DSC, RC, TSU and material safety data involving Dust explosion, MIE, Powder Resistivity, Layer ignition, Ignition sensitivity, Explosion severity
- Good understanding on tools of Process Hazard Analysis like HAZOP, FTA, ETA, What-if analysis and Risk Assessments
- Good understanding on Powder and Process Safety concepts, data generation tools, Static Electricity and hazards and controls in Milling and drying operations
- Ensure smooth planning and timely conduct of HAZOP verification & pre startup safety review (PSSR)
- Ensure implementation of guidelines, recommendations of HAZOP, conducting PSSR and certify safety requirements for new equipment / plant/ Process for safe start up
Financial Responsibilities
People Responsibilities
- Training employees and business associates in sustainability practices arising out of sustainability projects
Education Qualification
A Graduate Degree in Chemical EngineeringWork Experience
At least 3 -5 years of experience in process safetyIndustry to be Hired from
Agro Chemicals, Pharmaceuticals, Fine ChemicalsFunctional Competencies
- Process Safety Management System
- Risk assessment competencies
- Awareness of best Practices in EHS
- Knowledge of EHS management systems
Interaction Complexity and Team Work
InteractionFrequency
Purpose of Interaction
Internal: Plant operations, Process development, tech transfer, Capital projects & Engineering, Corporate, PSM Regulatory
As and when required
Process Safety related
External: Safety consultants /associations in the field of PSM, process Risk assessment
As and when required
Process Safety related