Process Engineer

ideaForge

Production Engineering Navi Mumbai (On-Site) Entry-level, Mid-Senior 2-3 years Fulltime


Job Summary



We are seeking a skilled and detail-oriented Process Engineer to optimize manufacturing and production processes for improved efficiency, quality, safety, and cost-effectiveness. The Process Engineer will analyse existing workflows, improve First Pass Yield (FPY), validate new parts and processes, implement process enhancements, and support continuous improvement initiatives across operations.



Key Responsibilities



  • Develop, evaluate, and improve manufacturing processes and workflows.
  • Monitor and improve First Pass Yield (FPY) through process optimization and defect reduction initiatives.
  • Analyze production data to identify bottlenecks, waste, rework, and inefficiencies.
  • Lead validation activities for new parts, materials, tooling, and production processes before mass production release.
  • Coordinate pilot runs and process trials for new product introductions.
  • Implement process optimization techniques to improve productivity, quality, and reduce costs.
  • Prepare and maintain SOPs, work instructions, PFMEA, control plans, and process flow documentation.
  • Conduct root cause analysis and implement corrective and preventive actions (CAPA).
  • Work closely with Production, Quality, Maintenance, Purchase, and Design teams to ensure smooth manufacturing operations.
  • Monitor process performance using KPIs, SPC, and statistical analysis tools.
  • Ensure compliance with safety, environmental, and quality standards.
  • Assist in equipment selection, installation, qualification, and commissioning.
  • Train operators and technicians on new processes and quality requirements.


Key Competencies

  • Process Optimization
  • First Pass Yield (FPY) Improvement
  • New Part Validation
  • Root Cause Analysis
  • Continuous Improvement
  • Technical Documentation
  • Cross-functional Coordination



Skills

Lean Manufacturing Process Manufacturing First Article Inspection PFMEA Productivity Cycle Time Improvement DMAIC RCA

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